XMLR160M1P25
The EATON XMLR160M1P25 is a fully integrated electronic motor starter (also known as a solid-state motor starter or soft starter) from Eaton's XStart series. It is designed to provide smooth, controlled acceleration and deceleration for three-phase AC induction motors, reducing mechanical stress on the motor and driven equipment (like pumps, fans, conveyors) and minimizing inrush current.
DESCRIBE
Key Parameters
1. Main Ratings:
Rated Operational Current, Ie: 160 A - This is the maximum continuous current the starter is rated for under specified conditions.
Rated Operational Voltage, Ue: Up to 690V AC, 50/60 Hz.
Controlled Motor Power: Approximately 75 kW / 100 HP at 400V AC. (Exact power depends on supply voltage and motor characteristics; always verify against the manufacturer's selection table).
Utilization Category: AC-53a for squirrel-cage motors with soft starting/stopping.
2. Control & Performance:
Starting Control: Voltage ramp soft start. Reduces starting torque and inrush current by controlling the voltage applied to the motor terminals.
Stopping Control: Optional soft stop (deceleration ramp) or free coast stop.
Torque Control: Provides smooth, stepless acceleration, protecting mechanical drives and belts.
Inrush Current Limiting: Can limit starting current typically to 250-400% of motor full-load current (FLC), compared to 600-800% for Direct-On-Line starters.
3. Integrated Protection Features:
Electronic Overload Protection: Built-in protection against motor overload, phase loss, and phase imbalance.
Overcurrent / Short Circuit Protection: NOT INCLUDED. This starter requires external short-circuit protection, such as a properly sized fuse (aM/gG type) or a circuit breaker, connected upstream. This is a critical installation detail.
4. Control & Communication:
User Interface: Typically features a keypad and LCD display for local configuration, status monitoring, and fault diagnostics.
Control Terminals: Digital inputs for Start/Stop/Jog commands, relay outputs for "Ready," "Running," or "Fault" signaling.
Communication: Many models in this series offer optional communication modules (e.g., Modbus RTU, DeviceNet, PROFIBUS DP) for integration into automation networks.
5. Mechanical & Environmental:
Enclosure: Provided as an open-type device (IP00). Must be installed in a suitable control panel/enclosure to provide protection against dust, moisture, and accidental contact (typically to at least IP2X or IP54 as required by the application).
Mounting: Designed for DIN rail or panel mounting.
Cooling: Internally fan-cooled for efficient heat dissipation.
Operating Temperature: Typically -25°C to +60°C (with derating above 40°C or 50°C).
6. Electrical Connections:
Main Terminals: Screw terminals for three-phase power input (L1, L2, L3) and output to the motor (T1, T2, T3).
Control Terminals: Removable plug-in connectors for control wiring.
7. Certifications:
Complies with international standards such as IEC/EN 60947-4-2, UL 508, CE, cULus, etc.
8. Typical Applications:
Centrifugal Pumps: Eliminates water hammer.
Fans & Blowers: Reduces belt and bearing stress.
Conveyor Systems: Provides smooth starts and stops, preventing material spillage.
Compressors: Reduces pressure surges in pipelines.
Mixers and Agitators: Gentle handling of sensitive products.