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Infinite Innovation, the Future of Industrial Control Systems
Infinite Innovation, the Future of Industrial Control Systems
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Key Specifications Parameter Category Specification Drive Series/Model DCS550-S02-0025-05-00-00 Motor Type DC Motor (Separate Armature & Field Supply) Rated Armature Current 25 A (Continuous DC Output) Rated Power Output ~10.6 kW (14 HP) (Estimated for a typical 425V DC motor armature). Power is voltage-dependent. Configuration Single Quadrant (S02): Motoring operation only. Cannot accept regenerative energy. Power Input 3-phase, 400V AC (±10%), 50/60 Hz (typical for "-05" code). Armature Output Voltage Variable DC, typically up to ~500V DC (for 400V AC supply). Field Supply Output Included. Adjustable DC output for motor field excitation. Control Method Digital thyristor (SCR) converter control. Programmable via DriveWindow™ software or control panel. Key Features • Digital Control Unit (DCU) for advanced programming. • Precise Speed Regulation (tachometer or EMF feedback). • Torque Control capability. • Extensive configurable I/O. • Field Weakening for extended speed range. • Comprehensive diagnostics and monitoring. Protection Features • Armature & field overcurrent. • Motor thermal overload (I²t). • Mains phase loss & undervoltage. • Overvoltage & overspeed. • Heatsink overtemperature. Typical Applications Machine tools, extruders, winders/unwinders (without regeneration), mixers, fans, and presses using DC motors.

Key Specifications Parameter Category Specification Drive Series/Model ACS880-01-145A-3 Rated Output Current 145 A Rated Output Power 75 kW (100 HP) Input Supply Voltage 380 - 415 V AC (-15% / +10%), 3-phase, 50/60 Hz Input Supply Phases 3-phase Output Voltage 0 - Input voltage Output Phases 3-phase Enclosure Rating IP21 / UL Type 1 (Standard for -01) Cooling Method Fan-cooled Control Platform ABB Direct Torque Control (DTC) and optional Scalable Vector Control. Fully programmable platform with optional Embedded PC (requires control program licenses). Key Standard Features • All-compatible Design: Unified platform for diverse applications. • Intelligent Control Panel (IOP): Graphical, multilingual, removable keypad. • Extensive Built-in I/O: Multiple digital/analog inputs & outputs, relay outputs. • Embedded Fieldbus Connectivity: Support for PROFINET, EtherNet/IP, Modbus TCP, PROFIBUS DP, etc., via optional adapter modules. • Application Software: Optional, pre-programmed software libraries (pumps, fans, cranes). • Advanced Diagnostics & Safety: Comprehensive monitoring; supports optional safety functions (e.g., STO, SS1). Protection Features • Comprehensive motor thermal protection (I²t, PTC/KTY inputs). • Full electrical protection (short circuit, ground fault, over/undervoltage, overcurrent). • Drive IGBT and heatsink overtemperature protection. • Optional coated circuit boards for harsh environments. Application Focus Heavy-duty industrial fans, pumps, compressors, conveyors, mixers, extruders, and test benches.

Key Specifications Parameter Category Specification Drive Series/Model ACS880-01-087A-3 Rated Output Current 87 A Rated Output Power 45 kW (60 HP) Input Supply Voltage 380 - 415 V AC (-15% / +10%), 3-phase (Typical for "-3" voltage code). Input Supply Phases 3-phase Output Voltage 0 - Input voltage Output Phases 3-phase Enclosure Rating IP21 / UL Type 1 (Standard for -01) Cooling Method Fan-cooled Control Platform ABB Direct Torque Control (DTC) and Scalable Vector Control. Features a fully programmable platform with an optional Embedded PC (requires control program licenses). Key Standard Features • All-compatible Design: Single hardware platform for diverse applications. • Intelligent Control Panel (IOP): Graphical, multilingual, removable keypad for easy setup and diagnostics. • Extensive Built-in I/O: Includes multiple digital/analog inputs & outputs, and relay outputs for flexible connectivity. • Embedded Fieldbus Connectivity: Support for major industrial networks (e.g., PROFINET, EtherNet/IP, Modbus TCP, PROFIBUS DP) via optional communication adapter modules. • Application Software: A library of optional, pre-programmed software for pumps, fans, cranes, etc., to simplify commissioning. • Advanced Diagnostics & Safety: Comprehensive monitoring and supports optional safety functions (e.g., STO, SS1). Protection Features • Comprehensive motor thermal protection (I²t, PTC/KTY sensor inputs) • Full electrical protection (short circuit, ground fault, over/undervoltage, overcurrent) • Drive IGBT and heatsink overtemperature protection • Coated circuit boards available as an option for harsh environments. Application Focus Pumps, fans, conveyors, mixers, extruders, test benches, and general industrial automation.

Key Specifications Parameter Category Specification Drive Series/Model ACS150-03E-01A2-4 Rated Output Current 1.2 A Rated Output Power 0.37 kW (0.5 HP) Input Supply Voltage 380 - 480 V AC (± 10%), 3-phase Input Supply Phases 3-phase Output Voltage 0 - Input voltage Output Phases 3-phase Enclosure Rating NEMA 1 / IP20 Open Type (Chassis). Must be installed inside a protective control cabinet. Control Panel Standard removable keypad (non-sealed). Cooling Method Self-cooled (convection) Control Method Scalar Control (V/f) Key Standard Features • Removable Keypad: For flexible mounting on the cabinet door. • Flexible Mounting: DIN rail or screw mounting. • Application Macros: Pre-set parameter sets (Hand/Auto, 2-Wire, 3-Wire, etc.). • Analog Input: 1 channel (configurable for 0/4...20 mA or 0...10 V). • Relay Output: 1 changeover contact. • Modbus RTU (RS-485) communication available via an optional external module. Protection Features • Motor thermal overload protection (I²t model) • Short circuit, ground fault, overcurrent, and overvoltage protection • IGBT overtemperature protection • Motor stall prevention Typical Applications Small pumps, fans, mini-conveyors, and basic material handling equipment.

Key Specifications Parameter Category Specification / Description Product Type Control Unit / Interface Board (Spare Part for a larger drive system) ABB Order Code DCS502B0350 Associated Series DCS500 series (for DC Drives) Typical Functions • Main Control Logic: Executes speed, current, and torque control algorithms. • I/O Interface: Provides terminals for digital inputs/outputs, analog inputs/outputs, and relay outputs. • Communication Interface: Likely includes serial ports (e.g., RS-232/RS-485) for parameter setting and monitoring. • Parameter Storage: Stores drive configuration and parameters. • Status Display & Diagnostics: Provides status information via LEDs or by connecting to a display panel. Physical Form Printed Circuit Board (PCB) designed for mounting in a specific slot or bracket within a drive chassis. Connectivity Connects to the power module, motor, external sensors, and control devices via onboard screw terminals or specific connectors. Application Used as the core control and interface component within an ABB DCS500 series DC drive or similar industrial control system.

Key Specifications Parameter Category Specification Drive Series/Base Model ACH550-UH-059A-4 Rated Output Current 59 A Rated Output Power 30 kW (40 HP) Input Supply Voltage 380 - 480 V AC (± 10%), 3-phase Output Voltage/Phases 3-phase, 0 - Input voltage Enclosure Rating NEMA 3R / Type 3R / IP54. Suitable for indoor/outdoor use. Weather-resistant. Cooling Method Fan-cooled Control Method ABB's Sensorless Flux Control (Magnetizing Flux Control, MFC) for HVAC. Key Standard Features • HVAC-Optimized Software: Advanced PID, multi-pump/fan control. • Built-in Building Protocols: BACnet MS/TP and Metasys N2 standard. • Energy Optimizer: Automatically minimizes losses for efficiency. • LCD Keypad with multi-language support. • Extended Safety: Fireman’s Override, smoke control. • Conformal Coated PCB (standard in -UH). Option +B055 External Braking Resistor Unit • Function: Provides a path to dissipate regenerative braking energy. • Includes: Internal DC brake chopper and an external, pre-selected braking resistor assembly. • Purpose: Enables controlled deceleration of high-inertia loads (fans, pumps) and prevents drive overvoltage trips during stopping. Extends the drive's application range. Protection Features • Comprehensive motor thermal and electrical protection. • Drive overtemperature protection. • Braking resistor thermal protection (via +B055 unit). Application Focus Large Air Handling Units (AHUs), Cooling Towers, Large Pumps (Chilled/Condenser Water), Industrial Exhaust Fans.

Key Specifications Parameter Category Specification Drive Series/Base Model ACS355-03E-15A6-4 Rated Output Current 15.6 A Rated Output Power 7.5 kW (10 HP) Input Supply Voltage 380 - 480 V AC (± 10%), 3-phase Output Voltage/Phases 3-phase, 0 - Input voltage Enclosure Rating IP20 / UL Open Type (Chassis). Must be installed inside a protective control cabinet. Control Panel Removable Control Panel (RCP) with backlit LCD. Cooling Method Self-cooled (with internal fan) Control Methods • Scalar Control (V/f) • ABB Direct Torque Control (DTC) Key Standard Features • Removable Control Panel (RCP). • Built-in EMC Filter (Class A). • Application Macros (Factory, Hand/Auto, Pump/Fan). • Built-in PID Controller. • Built-in Modbus RTU (RS-485). • Basic I/O: 2 analog inputs, 1 analog output; 3 digital inputs, 1 relay output. Option +X1644 Safety Module (Safe Torque Off - STO) • Safety Function: Safe Torque Off (STO). • Safety Level: Typically complies with SIL 3 (IEC 61800-5-2) / PL e (ISO 13849-1) standards. • Function: Safely disables the torque-producing power to the motor via two independent, safety-certified channels. Used to prevent unexpected startup for maintenance safety. • Wiring: Provides two independent, safety-isolated input terminals for connecting safety devices (e.g., safety relays, safety PLCs, emergency stop buttons). Protection Features • Standard motor thermal and electrical protection. • Integrated functional safety via +X1644 (STO). Application Focus General industrial machinery (Pumps, Fans, Conveyors) where personnel safety during maintenance is a requirement and must be implemented with a certified safety function.

Key Parameters Parameter Category Specification Product Type Electronic Thermal Overload Relay / Motor Protection Relay ABB Order Code 3UA0000039660 Application For protection of three-phase AC motors Thermal Protection Bi-metal or electronic simulation with adjustable current setting (Ir). Specific range depends on model variant (e.g., 0.1A - 1000A). Must be confirmed via datasheet. Sensor Input For connection to PTC thermistor sensors (e.g., 3 x PTC sensors) embedded in the motor windings. Provides direct temperature trip. Protection Functions • Thermal Overload Protection (based on measured current & I²t characteristic) • Phase Loss / Unbalance Protection • Locked Rotor / Stall Protection • Ground Fault Protection (optional or in certain models) • Thermistor-based Overtemperature Trip (via PTC sensors) Output Contacts Typically includes at least one changeover (NO/NC) alarm/trip contact. May also include a separate early warning (pre-alarm) contact. Control Supply Voltage Can be a wide range (e.g., 24-240V AC/DC) depending on the specific variant. Must be confirmed via datasheet. Mounting Designed for mounting on DIN rail. Can be used independently or in combination with a contactor. Standards & Approvals Typically complies with IEC/EN 60947-4-1, UL 508, etc.

Key Specifications Parameter Category Specification Product Series/Base Model MFE180-04AN-031A-4 Type Modular Inverter Power Unit (for MultiDrive Cabinets) Rated Output Current 31 A Rated Output Power 15 kW (20 HP) DC Bus Voltage Supplied from a common DC bus within the multidrive cabinet (typically ~540-680V DC). Output Voltage/Phases 3-phase, 0 - Corresponding to the motor rating. Enclosure IP00, for installation within an ABB multidrive cabinet. Cooling Liquid or forced-air cooling, as provided by the cabinet system. Control Method Enabled by options; supports open-loop (V/f) and closed-loop vector control (with +L518). Option +L518 Encoder Interface Module • Function: Interfaces with a motor encoder for precise speed/position feedback. • Feedback Types: Typically supports Sin/Cos (1 Vpp), Resolver, HIPERFACE®. • Purpose: Enables high-performance closed-loop control for accurate speed regulation and basic positioning tasks. Option +N8020 Control Unit with Standard I/O • Function: The main controller for the drive axis. Provides the control program, processing power, and local connectivity. • Includes: Standard drive control firmware, a set of digital and analog I/O, relay outputs, and interfaces for an operator panel and fieldbus communication (via other optional modules). • Purpose: Makes the power module a functional, programmable drive. Protection Features • Motor thermal overload protection. • Short circuit, ground fault, overcurrent protection. • IGBT overtemperature protection. Application Focus Individual axes within a MultiDrive System for complex industrial machinery: Printing Presses, Extruders, Conveyor Lines, Test Benches.

Key Specifications Parameter Category Specification Drive Series/Model ACS800-01-0075-3+P901 Rated Output Current 75 A Rated Output Power 45 kW (60 HP) (at 400V, 3-phase) Input Supply Voltage 380 - 415 V AC (-15% / +10%), 3-phase, 50/60 Hz Output Voltage/Phases 3-phase, 0 - Input voltage Enclosure Rating IP21 / UL Type 1 Cooling Method Fan-cooled Control Platform ABB Direct Torque Control (DTC). Fully programmable platform enabled by the +P901 software. Key Hardware Features • All-compatible Design: Single hardware platform for diverse applications. • Intelligent Control Panel (IOP) included. • Extensive I/O provided via the +P901 software/hardware package. Option +P901 Standard Control Program with I/O Extension • Function: Provides the essential firmware and associated hardware (typically an I/O extension board) to make the drive operational. • Includes: Standard application software for speed/torque control, PID functionality, and a comprehensive set of digital/analog inputs & outputs and relay outputs for system integration. Application Focus Pumps, fans, conveyors, mixers, extruders, test benches, and general industrial automation.

Key Specifications Parameter Category Specification Drive Series/Model ACS580-01-046A-4 Rated Output Current 46 A Rated Output Power 22 kW (30 HP) Input Supply Voltage 380 - 480 V AC (± 10%), 3-phase Input Supply Phases 3-phase Output Voltage 0 - Input voltage Output Phases 3-phase Enclosure Rating IP21 / UL Type 1 (Standard for -01) Cooling Method Fan-cooled Control Method ABB Direct Torque Control (DTC) Key Standard Features • Energy Optimizer: Automatically minimizes motor and drive losses for maximum energy efficiency. • Intelligent Control Panel (IOP): Plain language, multilingual graphical display for easy setup and monitoring. • Embedded Application Macros: Pre-programmed for common tasks (Pump/Fan, Hand/Auto, etc.). • Built-in EMC Filter (Class A). • Extensive Connectivity: Built-in Modbus RTU (RS-485); optional adapters for PROFINET, EtherNet/IP, PROFIBUS DP, etc. • Advanced PID Controller with sleep/wake and cascade control. • Flying Start and pump-specific functions (dry pump protection, anti-jam). Protection Features • Comprehensive motor thermal protection (I²t, PTC/KTY sensor inputs) • Full electrical protection (short circuit, ground fault, over/undervoltage, overcurrent) • IGBT and heatsink overtemperature protection • Motor stall and underload protection • Coated circuit boards available as an option for harsh environments. Application Focus Pumps, fans, compressors, conveyors, mixers, and other general-purpose industrial applications.

Key Specifications Parameter Category Specification Drive Series/Model ACS350-03E-02A4-4 Rated Output Current 2.4 A Rated Output Power 0.75 kW (1 HP) Input Supply Voltage 380 - 480 V AC (± 10%), 3-phase Input Supply Phases 3-phase Output Voltage 0 - Input voltage Output Phases 3-phase Enclosure Rating IP20 / UL Open Type (Chassis). Control Panel Removable Control Panel (RCP) with backlit LCD. Cooling Method Self-cooled (convection) Control Methods • Scalar Control (V/f) for standard applications. • ABB Direct Torque Control (DTC) for high dynamic performance (precise torque control, fast response). Key Standard Features • Removable Control Panel (RCP): Allows for remote mounting and easy parameter copy. • Built-in EMC Filter (Class A). • Application Macros: Pre-programmed parameter sets for common tasks (Factory, Hand/Auto, Pump/Fan). • Built-in PID Controller with sleep/wake function. • Flying Start and DC Magnetization. • Built-in I/O: 2 analog inputs (0/4...20 mA, 0...10 V), 1 analog output; 3 digital inputs, 1 relay output. • Fieldbus Connectivity: Built-in Modbus RTU (RS-485); optional adapters for PROFIBUS DP, DeviceNet, CANopen, etc. Protection Features • Motor thermal overload protection (I²t) • Short circuit, ground fault, overcurrent, and overvoltage protection • Motor stall and underload protection • IGBT overtemperature protection • Power loss ride-through Application Focus Small pumps, fans, conveyors, packaging machines, and other general-purpose industrial machinery.

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